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flag A new 3D-printed die-casting tool insert boosts efficiency and supports electric vehicle production.

flag A breakthrough in additive manufacturing enables large-scale die-casting tool inserts using laser powder bed fusion, with Fraunhofer ILT and MacLean-Fogg developing a custom 3D-printed insert using specialized steel and a scalable printer. flag The innovation supports high-pressure die casting of large aluminum automotive parts with enhanced thermal performance and cooling efficiency, reducing development time and supporting electromobility trends. flag Meanwhile, U.S. machine shops are boosting efficiency through automation, AI-driven programming, modular workholding, and digital integration, with companies like Omni Aerospace and Pindel Global Precision reporting significant gains in productivity and revenue.

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